Precision Spray Adhesive Systems | Universal Adhesive Systems

Spray Adhesive Application

Precision Spray Adhesive Systems

Achieve unparalleled coatweight accuracy with ITW Dynatec spray application technology. Engineered for both intermittent and continuous manufacturing, our non-contact solutions provide micron-level precision across high-speed production lines. As the Official UK Distributor, we provide advanced Fiberized, Spiral, and Random spray systems designed to reduce adhesive consumption while maintaining superior bond integrity.

ITW Dynatec precision spray adhesive

Engineered for Peak Performance

Our ITW Dynatec systems are built for B2B manufacturing, delivering unmatched reliability and 2026-ready precision.

Homogeneous Patterns

Advanced nozzle technology ensures perfect, consistent adhesive distribution across all substrates, maintaining uniform bond integrity at high speeds.

20-60% Adhesive Savings

Patented Fiberized (UFD) technology provides between 20 and 60% adhesive savings over spiral spray techniques due to larger, more controlled adhesive filaments.

Robotic Speed Flexibility

Maintain exact glue volumes independent of parameters like robot speed. Our systems ensure perfect bond strength through high-velocity changes.

Industrial Spray Application Product Range

Auto Supply Adhesive Pump Station

Auto Supply™ Adhesive Pump Station

The Auto Supply™ is a high-performance, compact pump station engineered specifically for the rigours of industrial robotic applications. By placing volumetric flow control at the point of application, the system delivers incredibly precise adhesive volumes that remain constant regardless of external variables, such as fluctuations in robot speed or substrate resistance.

This advanced level of control makes the Auto Supply™ the definitive choice for high-end automotive décor lamination, where accuracy is paramount to maintaining structural integrity and aesthetic finish.

Technical Advantages:

  • Dynamic Robotic Integration: The lightweight, low-profile chassis is specifically designed for seamless robotic arm mounting and high-speed variable tracking.

  • Precision Volumetric Control: Enables exact glue weight delivery independent of robot velocity, ensuring total consistency across complex bonding paths.

  • Advanced Automation Interface: Features a fully automated control architecture via Siemens Profinet, providing industry-leading stability and real-time data integration.

  • Modular Engineering: The versatile design allows for rapid adaptation between various gear pumps and applicators, offering a future-proof solution for evolving production lines.

  • Automotive Optimised: Engineered specifically to meet the strict tolerances required for high-end interior lamination and precision assembly.

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UFD Auto Elite nozzle

UFD AutoElite™ High-Performance Nozzle

The UFD Auto Elite Nozzles are specifically optimised for High Speed UFD and PUR spray applications, making them the gold standard for precision adhesive delivery in automotive interior assembly. By leveraging advanced Computational Fluid Dynamics (CFD) modelling to achieve adhesive flow optimisation, these nozzles deliver a perfectly homogenous spray pattern with crisp start/stop performance, effectively eliminating "read-through" effects on delicate substrates.

Engineered for maximum longevity when processing APAOs and reactive hot melts, the series provides a high-reliability solution for complex bonding environments where consistent coat weights are critical.

Technical Advantages:

  • Advanced Fluid Dynamics: Utilises CFD-modelled flow paths to ensure a uniform, high-speed adhesive distribution.

  • Substrate Protection: Distinct start/stop performance prevents "stringing" and "read-through" on sensitive automotive materials.

  • Extended Service Life: Enhanced nozzle durability specifically designed for the chemical stresses of APAOs and reactive PUR hot melts.

  • Anti-Plugging Design: Features a total flat orifice configuration for simplified cleaning and a significant reduction in nozzle obstruction.

  • Expanded Operating Windows: Available in single or dual-row designs to accommodate high-flow requirements and bespoke manufacturing speeds.

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BFS Spiral Spray

BFS – Precision Spiral Spray Head

The BFS Precision Spiral Spray Head is a high-performance evolution of the industry-standard ITW architecture, engineered to deliver a controlled, uniform spiral spray pattern through the strategic integration of heated air. By maintaining a strict air-glue separation within the assembly, the BFS ensures exceptionally clean and reliable application, preventing the charring or degradation often associated with lesser spray systems. The unit’s versatility is driven by its specialised nozzle compatibility, allowing operators to rapidly adjust spray widths and adhesive coat weights to meet bespoke production requirements.

This makes the BFS the definitive solution for manufacturers looking to increase adhesive surface area coverage while minimising nozzle count effectively reducing equipment complexity and maintenance downtime without sacrificing bond integrity.

Target Industrial Applications:

  • Packaging & Carton Assembly: Precision bonding for high-speed box and tray forming.

  • Pallet Stabilisation: Reliable anti-slip application for secure transport and logistics.

  • Automotive & Non-Woven Materials: Consistent spray patterns for interior trim and web-based substrates.

  • Foam & Upholstery: Broad-surface bonding for furniture and seating manufacturing.

  • Construction & Insulation: High-tack adhesive delivery for structural panels and thermal barriers.

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Delta FX Random Spray

Delta FX™ – Random Spray System

The Delta FX™ is a high-performance, non-contact applicator specifically engineered for the precise coating of undulating or uneven substrates. By delivering a randomised, homogenous spray pattern, the system ensures total surface coverage without the mechanical risk of substrate contact, making it the premier choice for complex lamination and technical textile bonding. Unlike traditional spray systems, the Delta FX™ maintains pattern integrity across irregular topographies, utilizing a highly efficient architecture that requires fewer nozzles to achieve full-width coverage.

This streamlined design eliminates the need for blind nozzles or partial modules, allowing operators to adjust pattern widths on-the-fly without mechanical downtime effectively reducing adhesive waste while protecting delicate or heat-sensitive materials.

Target Industrial Applications:

    • Coating & Laminating: High-speed surface bonding for multi-layer composite materials.

    • Textiles & Technical Textiles: Precision adhesive delivery for high-performance fabrics and membranes.

    • Packaging & Product Assembly: Reliable non-contact application for complex geometries and diverse substrates.

    • Foam Lamination & Upholstery: Deep-bond penetration for furniture manufacturing and automotive seating.

    • Insulation & Construction: Robust, high-output application for thermal barriers and structural panels.

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UFD Fiberized Spray

UFD™ – Fiberized Spray Applicators

The UFD™ system leverages ITW Dynatec’s patented Uniform Fiber Deposition technology to deliver industry-leading adhesive savings of up to 50% without compromising superior bond strength. Engineered for the most demanding production environments, this system utilizes proprietary Laminated Plate Technology (LPT) to ensure absolute filament control and consistent coat weights, even at elite production line speeds. The UFD’s versatile architecture allows for seamless transitions between continuous lamination and high-speed individual line jetting, providing a scalable solution for complex patterning.

By integrating high-speed configuration with precise volumetric control, the UFD™ effectively eliminates adhesive "stringing" and waste, making it the definitive choice for manufacturers looking to reduce their material overhead while increasing output quality

Target Industrial Applications:

  • Non-Woven & Hygiene Manufacturing: High-speed bonding for disposable products and absorbent cores.

  • Technical Textiles & Web Coating: Precision filament control for high-performance membranes and substrates.

  • Home Goods & Household Product Lamination: Consistent adhesive distribution for durable consumer goods.

  • Medical & Healthcare: Stringent, high-accuracy application for surgical drapes and medical disposables.

  • Automotive & Packaging: Reliable, high-tack bonding for interior assembly and high-speed carton sealing.

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Delta FX Fiberized Spray System

DeltaFX™ Fiberized Spray System

The DeltaFx™ system provides exceptional value and flexibility for wide adhesive lamination. Utilizing LPT (Laminate Plate Technology), it provides a durable, non-contact application solution that is easy to maintain and highly reliable for rigorous B2B applications.

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